Komax

Omega 740 S

The Omega 740 S is an advanced machine for the production of electrical harnesses, designed for high productivity and assembly precision. It offers an extremely short cycle time of 1.2 seconds for double-sided wire end termination to connectors, making it the most efficient solution for demanding production processes.
0.13–1.5 mm²
36
6
Product availability icon Configurable

Features

Fast and precise application of wire ends

Two high-speed application grippers precisely position the wire ends. Their design allows for the processing of both short and long wires. The system monitors the insertion force throughout the entire process and ensures that the wire end is properly locked into the electrical connector.

Automatic selection of up to 36 wires

The machine-integrated selector enables the automatic selection of up to 36 different wires from the Omega 750S processing range, allowing for flexible execution of diverse and complex projects across various industries.

Integrated knives with optional ACD monitoring

Three sets of blades handle cross-sectional areas ranging from 0.13 to 1.5 mm². The optional ACD system monitors the quality of the insulation cut, increasing the reliability of the stripping process.

Wire Stripping Module

A special module eliminates the stress associated with the memory effect of unwound cables, which is crucial for ensuring the stability of all automated machining processes.

Technical Specifications

Supplier
Komax
Material Type
wires
Cable cross-section
0.13–1.5 mm²
Insulation length
max. 25 mm
Cable length for single-sided processing
at least 240 mm
Cable length for bidirectional processing
at least 240 mm
Cable length (double-sided jumper connection)
240–540 mm
Cable length (composite load)
300–800 mm
Number of stations
6
Number of cables supplied
36
Electrical Power Supply
3 × 208–480 V, 50/60 Hz, 4 kVA (base machine)
Pneumatic power supply
5–8 bar
Noise Level
75 dB
Weight
2,280 kg
Dimensions
4,785 x 2,050 x 2,060 mm (with the cover open—2,870 mm)
Cycle time
1.8 – 2.6 s

Processes

Cięcie na wymiar

Cutting to Size

Skracanie wyciągniętych żył po odizolowaniu

Zero-cut

Odizolowanie pełne

Full isolation

Odizolowanie częściowe

Partial isolation

Zaciskanie

Crimping

Programowalna wysokość zaciskania

Programmable clamping height

Podwójne zaciskanie

Double clamping

Podział cyklu dla zamkniętych terminali

Cycle Allocation for Closed Terminals

Obustronne zaciskanie z nałożeniem uszczelki

Double-sided clamping with a gasket

Obustronne skręcanie z cynowaniem

Double-sided twisting with tinning

Nakładanie osłonek

Applying the covers

Zaciskanie tulejek

Crimping Sleeves

Zaciskanie pinów toczonych (MIL)

Crimping Turned Pins (MIL)

Kompaktowanie

Compaction

Wkładanie pinów w obudowy

Inserting Pins into Housings

Znakowanie atramentowe z automatycznym wyborem atramentu

Ink-based marking with automatic ink selection

Additional

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