Komax

Omega 740

The Omega 740 is an advanced wire harness manufacturing machine capable of producing harnesses of varying complexity and allowing for the assembly of both ends of a cable harness into multi-pole electrical connectors. The system was designed for flexible and automated production in an industrial environment.
0.13–2.5 mm²
36
5 (up to 10, if desired)
Product availability icon Configurable

Features

Optical Terminal Measurement System

An integrated system for measuring position and angular deviation from the axis enables the precise insertion of a wide range of terminal connectors into multi-pin connectors—both single-sided and double-sided—with high precision, ensuring accurate assembly.

Automatic selector for up to 36 wires

The advanced feeding system supports up to 36 different wire types across the full range of cross-sections, enabling the efficient execution of a wide variety of projects, such as the construction of control cabinets or complex wiring harnesses.

Three sets of knives with optional ACD monitoring

Three integrated sets of blades allow for the processing of wires with cross-sections ranging from 0.13 to 2.5 mm², and the optional cut-depth monitoring system (ACD) further ensures quality control of the process.

Wire Stripping Module

A special module eliminates the stress associated with the memory effect of unwound cables, which is crucial for ensuring the stability of all automated machining processes.

Technical Specifications

Supplier
Komax
Cable cross-section
0.13–2.5 mm²
Outer diameter of the hose
up to 4 mm
Insulation length
max. 25 mm
Cable length for single-sided processing
at least 240 mm
Cable Length (Bridge Connections)
300–540 mm
Cable length (high complexity of the wiring harness)
300–760 mm
Number of stations
5 (up to 10, if desired)
Number of cables supplied
36
Electrical Power Supply
3 × 208–480 V, 50/60 Hz, 4 kVA (base machine)
Pneumatic power supply
5–8 bar
Noise Level
75 dB
Weight
1,900 kg
Dimensions
4,785 x 2,050 x 2,060 mm (with the cover open—2,870 mm)
Cycle time
1.8 – 2.6 s

Processes

Cięcie na wymiar

Cutting to Size

Skracanie wyciągniętych żył po odizolowaniu

Zero-cut

Odizolowanie pełne

Full isolation

Odizolowanie częściowe

Partial isolation

Zaciskanie

Crimping

Programowalna wysokość zaciskania

Programmable clamping height

Podwójne zaciskanie

Double clamping

Podział cyklu dla zamkniętych terminali

Cycle Allocation for Closed Terminals

Obustronne zaciskanie z nałożeniem uszczelki

Double-sided clamping with a gasket

Obustronne skręcanie z cynowaniem

Double-sided twisting with tinning

Nakładanie osłonek

Applying the covers

Zaciskanie tulejek

Crimping Sleeves

Zaciskanie pinów toczonych (MIL)

Crimping Turned Pins (MIL)

Kompaktowanie

Compaction

Wkładanie pinów w obudowy

Inserting Pins into Housings

Znakowanie atramentowe z automatycznym wyborem atramentu

Ink-based marking with automatic ink selection

Additional

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