Komax

Omega 850

The Omega 850 is a fully automatic machine for producing single-conductor and stranded wire harnesses with cross-sections ranging from 0.13 to 2.5 mm². The system enables efficient and precise production of finished harnesses on pallets, ensuring repeatability and high-quality assembly in an industrial environment.
0.13–2.5 mm²
36
8 (up to 13, if desired)
Product availability icon Configurable

Features

Automated production of single-conductor and twisted-pair harnesses

The machine produces complete harnesses of solid-core and stranded wires, ensuring high efficiency and process repeatability.

TPMS Optical Measurement System

The integrated TPMS system monitors the measurements of the twisted wires and their angle, ensuring correct and automatic insertion of the terminals.

Automatic Feeding of Twisted Cables

The twisted cables are fed from a cassette, and a dual rotary gripper automatically picks them up and positions them.

Precise insertion without operator intervention

Two insertion heads automatically and precisely feed the twisted wires into the housing, eliminating the need for manual handling.

Technical Specifications

Process Type
cutting, trimming, full stripping, partial stripping, processing of double-layer wires, crimping, double crimping, crimping of closed terminals, applying seals, twisting with tinning, applying housings, crimping insulated sleeves, MIL crimping, welding wire ends, ink marking, block loading
Supplier
Komax
Material Type
wires
Cable cross-section
0.13–2.5 mm²
Conductor cross-sectional area (twisted-pair cable)
0.13–0.75 mm²
Outer diameter of the cable (twisted-pair cable)
max. 1.6 mm
Insulation length
max. 25 mm
Cable length for single-sided processing
at least 240 mm
Cable length for bidirectional processing
at least 300 mm
Cable length (double-sided jumper connection)
300–540 mm
Cable length (composite load)
300–760 mm
Number of stations
8 (up to 13, if desired)
Number of cables supplied
36
Electrical Power Supply
3 × 208–480 V, 50/60 Hz, 4 kVA (base unit)
Pneumatic power supply
5–8 bar
Noise Level
75 dB
Weight
2,580 kg
Dimensions
6230 x 2200 x 2060 mm (with the cover open - 2870 mm)
Cycle time
1.8 – 2.6 s

Processes

Cięcie na wymiar

Cutting to Size

Skrócenie wyciągniętych żył po odizolowaniu

Trimming the exposed veins after stripping

Odizolowanie pełne

Full isolation

Odizolowanie częściowe

Partial isolation

Obróbka kabli z podwójną izolacją

Processing of double-insulated cables

Zaciskanie

Crimping

Programowalna wysokość zaciskania

Programmable clamping height

Podwójne zaciskanie

Double clamping

Podział cyklu dla zamkniętych terminali

Cycle Allocation for Closed Terminals

Obustronne zaciskanie z nałożeniem uszczelki

Double-sided clamping with a gasket

Obustronne skręcanie z cynowaniem

Double-sided twisting with tinning

Nakładanie osłonek

Applying the covers

Zaciskanie tulejek

Crimping Sleeves

Zaciskanie pinów toczonych (MIL)

Crimping Turned Pins (MIL)

Kompaktowanie

Compaction

Wkładanie pinów w obudowy

Inserting Pins into Housings

Znakowanie atramentowe z automatycznym wyborem atramentu

Ink-based marking with automatic ink selection

Additional

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