Real-Time Monitoring of Cable Production

Production Monitoring

Production monitoring solutions enable real-time analysis of production data, ensuring full process transparency and up-to-the-minute insight into machine status. This helps increase production stability, reduce the risk of downtime, and consistently optimize operational efficiency.

About Production Monitoring

Full control over key production processes

Production data displayed in real time

Up-to-date information on machine status, order fulfillment, key parameters, and metrics enables process analysis in accordance with the production facility’s requirements and quality control standards.

Early Detection of Irregularities and Deviations

The system enables monitoring of current production and identification of deviations in machine operation, thereby supporting decision-making regarding corrective actions and maintenance planning.

More Effective Planning and Process Management

The collected data serves as the basis for analyzing unplanned downtime, conducting performance analyses, evaluating process stability, and planning long-term production and machine utilization.

Solutions

Solutions for Data Monitoring and Analysis

Collecting and Processing Machine Data - Komax WIRE Insights

Komax WIRE Insights is a service for collecting, monitoring, and analyzing data from wire processing machines in real time. It provides information on current orders, downtime, material consumption, and indicators of quality and production efficiency. It increases process transparency, facilitates the detection of anomalies, and supports predictive maintenance—for greater production efficiency and reliability.

MES-Class System - 4Wire CAO

4Wire CAO is an MES-class system and a central production management platform—from order planning, through operation logging, to full process traceability. It integrates data from machines and workstations, enabling real-time monitoring, performance analysis, and resource consumption tracking. Thanks to its integration with ERP systems, it streamlines data exchange and production management throughout the entire facility.

Executive Dashboards and Visualization of Key Metrics

The WIRE Insights service and the 4Wire CAO system interfaces display key production metrics, such as current status, line efficiency, machine availability, downtime breakdown, and quality metrics. The solution allows users to customize the scope of the data displayed to meet their specific needs, supporting process analysis and decision-making at the technical, engineering, and operational levels.

Reporting and System Notifications

The software enables the generation of shift, daily, and periodic reports, as well as trend analysis to support the evaluation of process efficiency and the planning of operational activities. The system also offers configurable notifications and alerts, enabling the rapid identification of deviations from specified parameters and an efficient response to production events.